Description
This video gives you a demo of a laser welding machine. The machine is based on fiber laser technology. It also describes about advantages and features of a Laser welding machine. The demo includes welding of Mild Steel, Stainless Steel, Copper and Aluminum. Apart from these metal laser welding can weld other wide range of metals.
Time Stamps
Here is a description of the video’s time allocation that will assist you in navigating your searches:
- (0:01–2:09): A close-up feature description of the welding machine and its various parts and laser welding control systems. Here, you will go through the machine’s major components, like the welding gun, automatic wire feeder, laser source (1 kw), and water chiller for heat dissipation. In addition, it has a control system to control all the welding operations. Furthermore, we will go through its qualities, how to run the machine, and where you use or do not use it.
- (2.10–3:20): Demo of laser welding on MS (2 mm). This 2 mm MS sheet is being welded using welding equipment without a wire feeder. The main benefits of this welding method are that it just affects the welding areas and barely heats the areas it is connected to. It is five times faster than a typical welding technique.
- (3:21-4:48): Laser welding demo on SS(1mm). The next welding process is done on a 1mm stainless steel sheet. Usually, there are fewer differences between an MS and an SS sheet, i.e. thickness level of the sheet materials. For this, you need to either hold or point it to do the fast welding process by wearing protective gloves. Here you get a deformity-free and thorough welding. Finally, welds are narrow, and you can weld multi-material categories using this machine.
- (4:49–6:50)–Laser Welding Demo on Aluminum(2mm). Given that the material is reflective, we use a level with a 2mm thickness and set the power to 1 kilowatt. Because of its extremely low bandwidth, we must ensure its welding process. Additionally, due to the aluminum sheet’s low melting point and rapid heat conduction, welding aluminum is a very difficult procedure by using any different technology.
- (6:51–8:56): Laser welding demo on copper (1 mm). We can also weld a 1 mm-thick sheet of copper. However, it will be a difficult task to proceed with the low power of the welding machine. In addition, it is also a reflective material, so you must ensure your safety when welding the copper sheet. Here, the heat conduction is faster, so we weld it on a narrow margin with low bandwidth for its thorough welding process without a filler wire.
- (8:57–9.09): Advantages of Laser Welding Machines. Now, talking about its major advantages
1. It welds multiple types of materials.
2. You can have minimal deformity during the welding process.
3. It gives higher welding quality.
- (9:11–9:50): Limitations of Laser Welding Machines. It has a major disadvantage of this machine is not the best fit for welding of gaps filling. And, it gives fast and efficient results of gap filling and cutting up to 0.5mm of gaps between the material sheets.
- (10:00-10:49)-Welding machines and other uses. You can use this machine for die and mold repair. Here, you can have fewer deformity on welds, and it does not get overheated during the welding process.
- (10.50–11:29): Price descriptions of various machines’ categories. Here, you will find the price description. It includes the machine price for 1kw(RS 7lakhs + Gst), 1.5kw(Rs 8lakh+GST), 2kw(Rs 9lakhs+GST).
- (11:30-12:13): Info about queries and contact. In case you have any queries regarding the demo, price, specifications, or uses, You may connect us to our sales team or the technical experts for further recommendations.
Product range available
- 1 kw laser welding machine: It is best fit for the SS, MS, Aluminium, Copper, Brass sheets. And the applicable areas are Die and Mould repair, Kitchen appliances, Furniture, Clean room manufacturing, Panel manufacturing.
- 1.5 kw laser welding machine: It is best fit for MS, SS, Copper, Brass, Al welding . The applicable areas are for exhausting of heat shields, Industrial oven doors, Heavy Industrial equipments welding and much more.
- 2 kw laser welding machine: This welding machine is best fit over low-alloy steel, carbon steel, nickel, aluminum, copper, titanium, etc.
- 3kw laser welding machine:A 3kW laser welding machine of 3-phase and is best suitable for wider ranges of metallic welding.
Question and Answer on This Video
Q1. What is the welding speed of this machine in meters per minute?
1 kw can weld 1 mm of stainless steel (without wire feeder) at around 1 meter per minute. When welding without wire filler is possible, speed is the fastest.
Q2. Is this laser power of 1 kW enough to weld 10mm-thick Al plates with right-angle joints?
No, not possible with 1 kW. You need a 3 kw or above welding machine for better efficacies.
Q3. Does it require any shielding gas?
Yes, it requires any of the following gases. Argon, Nitrogen, CO2, and different gases give different results.
Q4. Can we clean the surface with the help of this machine? Welding cost, power requirements, and maximum welding thickness
Yes, you can use this machine to clean metal rust, paint, oil coating, etc. 1 kw machine is 6 kva. Running cost: 4 units of electricity per hour; 30% nitrogen cylinder; Rs 50 feeder wire.
Q5.Does the machine require a single phase or three phases?
The machine is available in Single-phase up to 1.5 kW. So, you need to purchase an above 1.5KW machine for 3-phase requirements.
Q6. Can we weld in this machine without using a welding helmet or PPE kit?
It is recommended to wear all the safety measures like Safety glasses, helmets, and PPE kit to avoid any accident possibilities.
Q7. Can we weld 5 mm brass and 5mm 304 SS? Also, can we use it with SPM?
It can be used for SPM. You can bring your sample and try it for your metal.
Q8 Can we combine aluminum and stainless steel with this machine?
Well, it may be possible, but hard. However, you can bring your material, so that we can test for further recommendations.
Q9.Can we weld brass with the welding machine?
yes, you can weld brass.
Q10. Is laser welding power efficient as compared to normal welding?
Yes, the modern laser welding process is very efficient due to its fast processing speed as compared to normal welding.
Q11. Can we make an SS tank through this machine?
Yes, it is possible. However, you need to bring your desired samples to take a live demo.
Q12. Can I use this machine for SS gate fabrication?
Yes, you can use this machine for SS gate fabrication.
Q13. What is the cost of this laser welding machine and from where I could buy this?
You can buy this machine at the best price of Rs 690000 + GST. However, the price depends on the further modification and the buying and modification process. You may connect with our sales team and call or message us at 9212300300.
Q14. What are consumables cost, operation cost, and power consumption with the latest price and warranty for the machine?
The machine requires the following consumables: nitrogen gas, protection lenses, nozzles, and feeder wire. And you can take a live demo of its segregated costs for the laser welding machine. However, the current price for the machine is 690000 + GST.
Q15. Can I use this laser welding machine for laser cutting also?
Yes, it is also used for laser-cutting purposes as well.
Related videos
Also watch the videos for better clarity.