A high-tech and fully automated laser soldering machine is a perfect choice for all kinds of gold and silver jewelry soldering work using a non-contact process. The soldering machine has multi-industrial uses in electronics, jewelry making, and others. This machine can very efficiently laser weld numerous jewelry materials like gold, silver, titanium, and platinum jewelry.
Machine’s specifications
laser type: Laser soldering machine
starting price: RsTBD +gst
Call/WhatsApp:9212300300/85956 48467
Technical Specification
| Wavelength | 1064nm |
| Automation Grade | Automatic |
| Maximum output power | 200W |
| Maximum pulse energy | 80J |
| Pump source | Single lamp |
| Pulse width | 0.1-20ms |
| Pulse frequency | ≤50Hz |
| Magnifying System | Microscope + camera system |
| Application | Soldering of gold/silver/platinum |
| power consumption | ≤7KW |
| Electricity | AC220V±5%/50Hz |
| Cooling system | Water cooling |
| Host size | L: 1050mm, W: 620mm, H: 1250mm |
| Chiller size | L: 620mm, W: 480mm, H: 710mm |
| Total weight | 193kg |
Main components of laser soldering machine
Before the soldering workpiece is stored and work begins, a gold laser soldering machine’s essential components must be fixed correctly.
- Chiller/cooling system: A laser soldering machine consists of an automatic 1P water chiller/cooling system that manages heat dissipation.
- Display screen system: It has a display screen that includes a software for soldering program, where you can fix all kinds of laser focussing parameters like laser wavelength, pulse width, laser power, and similar others.
- Magnifier/Observation System: This area has been dedicated to the entire laser soldering observation, where the jewelry items are placed. It has two magnifying glass or CCD display systems where you can observe the work progress.
- Tooling System and Fixtures: When it comes to tooling and fixtures for laser soldering machines, there can be a variety of components depending on the specific machine and application. Here are some common names for tooling and fixtures used in laser soldering:
- Here are some of the accessories list
- Clamps: These are used to securely hold the components in place during the soldering process.
- Holders: Similar to clamps, holders are used to position and secure the components in the desired orientation.
- Jigs: Jigs are fixtures that guide the placement of components for precise soldering.
- Nests: Nests are fixtures that provide a designated location for placing components, ensuring consistent positioning during soldering.
- Masking Plates: These are used to shield certain areas of the components from the laser soldering process, preventing unwanted soldering in those areas.
- Alignment Tools: These tools help in aligning components accurately before soldering.
- Heat Shields: Heat shields protect sensitive components from excessive heat during the soldering process.
- Flux Applicators: These tools apply flux to the soldering area, promoting solder flow and adhesion.
- Solder Dispensers: Used to dispense solder onto the joint area.
- Cooling Fixtures: These fixtures help dissipate heat from the soldered components quickly after the soldering process to prevent damage.
- Custom Fixtures: Depending on the specific requirements of the soldering application, custom fixtures may be designed and fabricated to hold components in unique configurations.
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Process of gold laser soldering machine
A gold laser soldering machine process is technologically advanced, automatic, and has all the necessary features to get high-quality soldering results. The soldering materials that are required to be placed over the welding area are gold, silver, rose gold, platinum, and titanium. Simultaneously, our clients can also go through the appropriate live demonstrations using the welding equipment. Here, we shall be moving forward with the entire process of the gold laser soldering machine in brief.
- Workpiece setup: We first need to place the gold ornament in the laser welding area shown below. It helps in the proper setup of the material to focus the laser beams. Additionally, fix all the necessary parameters—power, pulse duration, frequency, spot size, and similar others—before the welding process begins.
- Proper alignment of the magnifying lens: Here, we need to recheck and ensure the correct focus area, spot size, and laser beam alignment for the further process. The two highly focussed magnifying lenses help in adjusting the laser beams as per the welding needs.
- Final soldering over the material: Now, we can process of laser welding over the gold material by passing the laser beams. And leave the welded piece for further solidification. We can easily notice the damage-free laser welds over the material surface.
Advantages
A laser soldering machine has many advantages over the traditional soldering machines. And, we effectively see with its final welded products.
- Higher accuracy: We can expect higher soldering accuracy over the jewelry material.
- Environmentally friendly: Compared to the traditional soldering process, it emits fewer fumes, harmful gases, and waste, resulting in a more environmentally safe use.
- Cost- and time-efficient process: Laser welding of the jewelry is very cost-efficient takes very less time. So, the bulk welding process gets easier and is within the budget.
- Fast and efficient: The entire welding process is very fast and efficient as compared to traditional welding equipment.
- More Versatile: You get more versatile results in multi-applications using a gold laser soldering machine.
- Minimal material surface damage: The laser welding machine is easy to operate and any operator can find it easy to use. And, their is a very less possibilities of smooth surfaces of jwelery for the further damages.
Disadvantages
- More costly than conventional techniques
- Its maintenance can be a complex issue.
Warranty & Services
- 1 year of warranty
- Live demo over the jewelry items
Frequently Asked Questions
Q1.Which Metals Are Not Good for Laser Soldering?
Apart from the jewelry items (gold and silver), this machine may not be able to perform better over other highly reflective materials like zinc, copper, brass, aluminum, and similar others.
Q2. What material is best for laser soldering using this machine?
A laser soldering jewelry machine is best fit for the gold, silver, and platinum-made materials.
Q3. What is the jewelry welding machine price?
The jewelry welding machine price is RsTBD+GST.
Q4. How a laser soldering and traditional soldering process different?
Laser Soldering uses a fast and highly focused laser beam to heat the jewelry item, causing it to melt and form a joint between the parts being soldered. However, Traditional soldering uses a soldering iron or soldering gun to heat the solder material indirectly.
Q5. What are the major benefits of jewelry soldering via the laser soldering machine?
A laser soldering machine does very high-precision, damage-free, durable, and high-quality laser soldering over the precious and smooth surface of gold, silver, and platinum material.
Watch the video
Know more about the laser soldering machine via this video.